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Manufacturing process of charging pile sheet metal shell

2024-10-30
Hello everyone! We are Dongguan XCH metal electronic co.,ltd, a Chinese sheet metal manufacturer. With our professional production and processing experience, we will introduce the manufacturing process of one of our main products, the sheet metal shell of the charging pile. The sheet metal shell is an important part of the charging pile structure. Its manufacturing process and quality have an important impact on the performance and safety of the charging pile, so its manufacturing process and quality have requirements.
Design and material selection of sheet metal shell
The design of the sheet metal shell of the charging pile should follow the principles of functionality, safety and aesthetics. When designing, it is necessary to consider the requirements of the structure, heat dissipation, waterproofing, dustproofing and strength of the charging pile, while ensuring the feasibility of the production process and the rationality of the cost.
The choice of materials has an important impact on the performance and cost of the sheet metal shell. Commonly used materials include stainless steel, aluminum alloy and galvanized steel plate, each of which has its unique advantages and scope of application. Stainless steel has good corrosion resistance and aesthetics, but the cost is high; aluminum alloy is light and has good heat dissipation, but the cost is also high; galvanized steel plate has good corrosion resistance and strength performance, and the cost is relatively low. We can choose the right material according to your actual needs and cost requirements.
Manufacturing process of sheet metal shell
Laser cutting According (1)
Laser cutting: According to the requirements of the design drawings, use a laser cutting machine to cut the raw materials into the required shape and size. Before laser cutting, the surface quality and specifications of the raw materials should be checked to ensure that they meet the design requirements.
Laser cutting According (2)
Stamping: Use a stamping machine to stamp the cut raw materials to form the desired shape and structure. The pressure and mold accuracy should be controlled during the stamping process to ensure the quality and stability of the molding.
Laser cutting According (3)
Bending: Bend the stamped sheet metal to form the required arc and angle. When bending, choose the appropriate bending radius and bending angle to ensure the stability and aesthetics of the structure.
Laser cutting According (4)
Welding: Weld the bent sheet metal to achieve the connection and fixation of the overall structure. When welding, control the welding quality, weld position and weld strength to ensure the stability and safety of the structure.
Laser cutting According (5)
Surface treatment: As needed, the sheet metal shell is surface treated, such as spraying, electroplating, spraying, etc. Surface treatment can improve the appearance and durability of the shell, while protecting the internal structure from corrosion and wear.
Laser cutting According (6)
Assembly: Assemble the processed sheet metal parts and connect them into a complete charging pile shell. During assembly, ensure that all parts are firmly connected and well sealed, and at the same time, facilitate future repair and maintenance.
Quality Control
Quality control is the key link to ensure the manufacturing quality of sheet metal shells. Dongguan XCH metal electronic co.,ltd has established a complete quality management system, and has strict quality inspection and control on raw materials, semi-finished products and finished products. Our requirements for quality are:
1. Strictly control the quality of raw materials to ensure that they meet the design requirements and relevant standards;
2. Strengthen quality monitoring during the production process, and promptly discover and deal with existing quality problems;
3. Conduct comprehensive quality inspections on finished products to ensure that the performance and quality of each component meet the requirements;
4. Regularly inspect and evaluate manufacturing equipment and processes to ensure that they are in good working condition;
5. Improve employees' quality awareness and skill level to ensure that they can produce and inspect as required.
Through the implementation of the above measures, the manufacturing quality and reliability of the sheet metal shell of the charging pile can be effectively improved, providing guarantees for the normal operation and use of the charging pile. Choose Dongguan XCH metal electronic co.,ltd, we will be your most trusted partner.